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PROTECTIVE METAL CASES
PRODUCTION AND INSTALLATION.
We produce, deliver and install.

For controlling and measuring apparatus, equipment, fittings, flanges, heat exchangers, tanks.
For pipes: straight pipes , bends, incuts, tees and junctions.
Conical, zeppelin.
Standart range of cases
All products are manufactured and supplied assembled.

To order fill out the form, indicating the type of the product and its dimensions.
Typical assortment
of protective shells
All products are manufactured and supplied assembled.
For the order fill out the form, indicating the type of the product and its dimensions.
Materials used for covers:
1. Stainless steel SS — up to 600°C
2. Textured Aluminum Alu — up to 180°C
3. Galvanized steel Gl — up to 400°C
Leading russian companies use iSHELL Metal
LLC PC "FLAGMAN"
Production and sale of many energy-saving and protective materials.
Professionally we provide services of installation of thermal insulation.
More than 10 years at the market of industrial thermal insulation
"FLAGMAN"— production and engineering company. We always meet expectations of our clients.
We work with the leaders of energy and industry of the Russian Federation
PJSC "SIBUR holding", PJSC "Gazprom", JSC "NK "Rosneft", state Corporation "Rosatom", JSC "MCC "EuroChem"
Own production
MABI - Swiss machinery, ensuring the high quality metal shells TM iSHELL Metal
For what industries and equipment is applicable iSHELL Metal
The cases can be used in:
– Nuclear Power
– Petrochemical industry
– Gas industry
– Heat power engineering
– Civil engineering
–Enterprises
Type of equipment:
– Tanks and reservoirs
– Heat pipelines
– Process pipeline
– Cold supply
– Ventilation system
– Steam boiler
Production and installation in 20 days
Execution of the order in planned time
Work at the whole territory of Russian Federation
Guarantee for any type of work
iSHELL Metal. Made wisely.
On Swiss MABI equipment
Our casings are durable and reliable
Production company "FLAGMAN" equipped with Swiss machines and equipment MABI, won a leading position in insulation market primarily due to Swiss accuracy. The seams and joints of our covers are strong and reliable, and the fitting is accurate.
High production speed
The maximum convenience in work and application of the most modern technologies allows to carry out production of covers in time.
Extended warranty
Responsibility and fulfillment of warranty conditions is the first rule for us.
The accuracy of the production according to your size. Or a standard size range directly from the warehouse.
Product quality and aesthetic appearance stands out of the crowd.
Reliable and durable accessories. Extended product warranty.
Watch how to make cases
iSHELL Metal:
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Fitting cases
Description

Molded metal cases, which is a ready-to-mount box consisting of two parts, with the necessary rims and special locks, for a rigid and reliable fixation of the parts.

Materials:

    • Galvanized steel Gl up to 400°C (0,50mm)
    • Stainless steel SS up to 600°C (0,50mm)
    • Aluminum ALU up to 180°C (0,80mm)
Where it is used:

Fittings cases are used in the areas where valves and various pipeline sensors located. They are designed to protect the thermal insulation layer of the structure from mechanical damage, aggressive environment, as well as the destructive effects of ultraviolet rays.

Fitting cases provide the pipeline aesthetic, clean and finished appearance.

How it is denominated:

Conventional denomination of a metal shell for a box made of galvanized steel 0.5 mm thick is: iSHELL Metal R GL 0,5 CASE (S=16.5) for valve

Basic sizes of dismountable boxes:
  • The diameter of the outer, mm-from 200 to 1000 (pitch 50 mm) from 200 to 1000 (pitch 100 mm);
  • Height, mm - From 200 to 1300;
  • Fastening - Latch.
Heat exchanger box
Metal case made of quick-detachable supporting frame on latches. Inside - insulation material.
Condensate collecting tray with a tap for draining condensate.
Specified according to customer`s needs
Fasteners - latches.

Technical characteristics:
  • Application temperature: from -200°С to +180°С
  • Fire hazard class: КМ0 / КМ1
  • Application: outdoor / indoor
  • Thermal conductivity from 0.034 W/mS
  • Thickness of insulation from 30 mm in accordance with SP 61.13330.2012

Materials for outer cover:
  • Galvanized steel Gl up to 400°C (0,50mm)
  • Stainless steel SS up to 600°C (0.50mm)
  • Textured Aluminum up to 180°C (0.80mm)

Insulation materials used:
  • Foamed rubber with aluminum coating;
  • Slabs of rock wool, with reinforced aluminum foil on one side.
Insulation thickness 50,80 mm

The condensate collection tray isolates the heat exchanger from contact with the floor, and also collects any condensate formed on the outside of the heat exchanger.
Boxes and metal casings for flanges
Boxes for flange connections
Diameter DN from 150mm
Materials:
    • Galvanized steel Gl up to 400°C (0,50mm)
    • Stainless steel SS up to 600°C (0.50mm)
    • Textured Aluminum up to 180°C (0.80mm)

Metal cases:
Characteristics:
    • Can be standard and chemically resistant variants
    • Fixing method: up to 200 mm with clamps; over 200 mm with one or two latches.
    • Temperature range: –200°C to 1000°C
    • Flange diameters: from DN15 to DN1200.

Materials:
  • Galvanized steel Gl up to 400°C (0,50mm)
  • Chemically resistant stainless steel SS up to 600°C (0.50mm)
  • Aluminum up to 180°C (0.80mm)

Cases for tanks and different containers
Description
Metal covers made of thin metal protect products from external mechanical influences, improve the aesthetic appearance of containers, improve their reliability and prolong time of use, contribute to fire resistance, and improve hygienic conditions at the enterprise.

Materials:

  • Galvanized steel Gl up to 400°C (0,50mm)
  • Stainless steel SS up to 600°C (0.50mm)
  • Aluminum up to 180°C (0.80mm)
Pipe cases
Description

A molded metal case, which is a ready-to-install product with one longitudinal and two transverse ridges, holes for fasteners and the necessary number of screws.

Materials:

  • Galvanized steel Gl up to 400°C (0,50mm)
  • Stainless steel SS up to 600°C (0.50mm)
  • Aluminum up to 180°C (0.80mm)

Where it is used:

Cases are used on straight pipelines. They are designed to protect the thermal insulation layer of the structure from mechanical damage, aggressive environment, as well as the destructive effects of ultraviolet rays.

Cases provide the pipeline aesthetic, clean and complete appearance.

How it is denominated:
Conventional denomination of a metal shell for a pipeline made of galvanized steel 0.5 mm thick is:"iSHELL Metal F GL 0,5 PIPE 159-1000".

Basic sizes of dismountable cylinders:

  • Length, mm - 470-1000;
  • Outer diameter, mm-from 60 to 500 (pitch 10 mm) from 90 to 1000 (pitch 10 mm);
  • Height, mm - From 200 to 1300;
  • Fastening elements - 4-6 holes with a diameter of 2.7 mm for self-tappers or 3.2 mm for rivets / Latch 3-6 pcs.
Bend cases
Description

A molded metal case, which is a ready-to-install product with 45 and 90 degree angles (in standard version), consisting of several segments with longitudinal and transverse ridges, holes for fasteners and the necessary number of screws.

Materials:

  • Galvanized steel Gl up to 400°C (0,50mm)
  • Stainless steel SS up to 600°C (0.50mm)
  • Aluminum up to 180°C (0.80mm)
Where it is used:

Bends are used in the areas where pipeline changes direction. They are designed to protect the thermal insulation layer of the structure from mechanical damage, aggressive environment, as well as the destructive effects of ultraviolet rays.

Fitting cases provide the pipeline aesthetic, clean and complete appearance.

How it is denominated:
Conventional denomination of a metal shell for a bend made of galvanized steel 0.5 mm thick is:"iSHELL Metal F GL 0,5 BEND 90-159".

Basic sizes of dismountable bends:

  • Outer diameter, mm-from 60 to 370/ from 380 to 420/ from 440 to 500;
  • Number of segments, pcs - 4/5/6
  • Fastening elements - 2 holes with a diameter of 2.7 mm for self-tappers or 3.2 mm for rivets in each segment.
Tee cases
Description

A molded metal case,construction of a straight section and the incut (branch) forming a tee ready for installation, with transverse ridges, holes for fasteners and the necessary number of screws.

Materials:

  • Galvanized steel Gl up to 400°C (0,50mm)
  • Stainless steel SS up to 600°C (0.50mm)
  • Aluminum up to 180°C (0.80mm)

Where it is used:

Tee cases are used in the areas where valves and various pipeline sensors located. They are designed to protect the thermal insulation layer of the structure from mechanical damage, aggressive environment, as well as the destructive effects of ultraviolet rays.

Fitting cases provide the pipeline aesthetic, clean and complete appearance.

How it is denominated:
Conventional denomination of a metal shell for a tee made of galvanized steel 0.5 mm thick is:"iSHELL Metal F GL 0,5 TEE 159-57".

Basic sizes of dismountable tees:
  • Outer diameter, mm-from 60 to 500 (pitch 10 mm)
  • Height, mm - 90;
  • Fastening elements - Holes with a diameter of 2.7 mm for self-tappers or 3.2 mm for rivets / Latches.
Incut cases
Description

Molded metal case, which is a straight section with a longitudinal and transverse ridge and link with the main shell, holes for fasteners and the necessary number of screws.

Materials:

  • Galvanized steel Gl up to 400°C (0,50mm)
  • Stainless steel SS up to 600°C (0.50mm)
  • Aluminum up to 180°C (0.80mm)

Where it is used:

Incuts are used in the areas where additional pipeline is connected to the main pipeline. They are designed to protect the thermal insulation layer of the structure from mechanical damage, aggressive environment, as well as the destructive effects of ultraviolet rays.

Fitting cases provide the pipeline aesthetic, clean and complete appearance.


How it is denominated:
Conventional denomination of a metal shell for a cone made of galvanized steel 0.5 mm thick is:"iSHELL Metal F GL 0,5 CASE (S=1,7) - for incut.

Basic sizes of cases:
  • Outer diameter, mm-from 100 to 500 (pitch 10 mm) From 60 to 500 (pitch 10 mm);
  • Height, mm - estimated on the installation site
  • Fastening elements - Holes with a diameter of 2.7 mm for self-tappers or 3.2 mm for rivets.
Junction cases
Description

A molded metal case, which is a ready-to-install straight section of the case of a concentric or eccentric shape with one longitudinal and two transverse ridges, holes for fasteners and the necessary number of screws.

Materials:
  • Galvanized steel Gl up to 400°C (0,50mm)
  • Stainless steel SS up to 600°C (0.50mm)
  • Aluminum up to 180°C (0.80mm)

Where it is used:

Juntions are used in the areas where pipeline changes its diameter. They are designed to protect the thermal insulation layer of the structure from mechanical damage, aggressive environment, as well as the destructive effects of ultraviolet rays.

How it is denominated:
Conventional denomination of a metal shell for a junction made of galvanized steel 0.5 mm thick is:"iSHELL Metal F GL 0,5 CASE (S=1,5) - for junction.

Basic sizes of cases:
  • Outer diameter, mm-from 100 to 500 (pitch 10 mm) From 60 to 500 (pitch 10 mm);
  • Height, mm - estimated on the installation site;
  • Fastening elements - Holes with a diameter of 2.7 mm for self-tappers or 3.2 mm for rivets/Latches.
Conic cases
Description

Molded metal case, which is a ready-to-mount conic product with longitudinal and transverse ridges.

Materials:

  • Galvanized steel Gl up to 400°C (0,50mm)
  • Stainless steel SS up to 600°C (0.50mm)
  • Textured Aluminum up to 180°C (0.80mm)

Where it is used:

Conical cases are designed to protect the thermal insulation layer of the structure from mechanical damage, aggressive environment, as well as the destructive effects of ultraviolet rays.

Conical cases provide the pipeline aesthetic, clean and finished appearance.


How it is denominated:
Conventional denomination of a metal shell for a cone made of galvanized steel 0.5 mm thick is: "iSHELL Metal F GL 0,5 CASE - for cone".

Basic sizes of cases:
  • Outer diameter(length and width), mm-from 500 to 3500 (pitch 100 mm);
  • Height, mm - from 600 to 1000 (pitch 100 mm);
  • Fastening elements - Holes with a diameter of 2.7 mm for self-tappers or 3.2 mm for rivets.
Plugs
Description

Molded metal case, which is a ready to assembly product consisting of two parts with rigs, holes for fasteners and the necessary number of screws.

Materials:

  • Galvanized steel Gl up to 400°C (0,50mm)
  • Stainless steel SS up to 600°C (0.50mm)
  • Aluminum up to 180°C (0.80mm)

Where it is used:

Plug are used at the end of the pipeline. They are designed to protect the thermal insulation layer of the structure from mechanical damage, aggressive environment, as well as the destructive effects of ultraviolet rays.
Fitting cases provide the pipeline aesthetic, clean and complete appearance.

How it is denominated:
Conventional denomination of a metal shell for a cone made of galvanized steel 0.5 mm thick is: "iSHELL Metal F GL 0,5 CASE - for plug".

Basic sizes of cases:
  • Outer diameter(length and width), mm-from 60 to 1000 (pitch 10 mm)
  • Height, mm - 2;
  • Fastening elements - 2 compatible holes with a diameter of 2.7 mm for self-tappers or 3.2 mm for rivets.
Zeppelin cases
Description

Molded metal case, which is a ready-to-install Zeppelin product with longitudinal and transverse ridges.

Materials:

  • Galvanized steel Gl up to 400°C (0,50mm)
  • Stainless steel SS up to 600°C (0.50mm)
  • Aluminum up to 180°C (0.80mm)

Where it is used:

Zeppelin cases are used in the areas where valves and various pipeline sensors located. They are designed to protect the thermal insulation layer of the structure from mechanical damage, aggressive environment, as well as the destructive effects of ultraviolet rays.

Zeppelin cases provide the pipeline aesthetic, clean and finished appearance.


How it is denominated:
Conventional denomination of a metal shell for a cone made of galvanized steel 0.5 mm thick is: "ISHELL Metal F GL 0,5 CASE (S=2.5)".

Basic sizes of cases:
  • Outer diameter(length and width), mm-from 1000 to 4000;
  • Height, mm - from 250 to 500 (pitch 50 mm); From 500 to 1500 (pitch 100 mm);
  • Fastening elements - Holes with a diameter of 2.7 mm for self-tappers or 3.2 mm for rivets.
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